PORTABLE MACHINE ANALYZERS

The SMART 1000 / PMA
Automated Process Management and
Data Acquisition System for Injection Molding

Hunkar Smart 1000 and Smart Portable Machine Analyzer provide real-time process problem detection, analysis and documentation, automatically. The on board diagnostics, quality assurance, event and production management features in the 1000 series, help deliver improved profitability and Worldwide ensure manufacturing capabilities are globally competitive.

EXCLUSIVE BENEFITS FOR THE MOLDER:

• Third party, independent data acquisition & analysis
• Built-in Hunkar Class Factors© determine true machine condition, capability and comparability
• Gold-Standard™ sensor based technology ensures absolute data accuracy
• Automatically learns, saves, and restores correct process setups, significantly decreasing startup time
• Improves process accuracy and machine repeatability
• Problems are automatically recognized and rapidly diagnosed, before bad parts are produced
• Useful for evaluating mold performance characteristics
• Designed for use with all new and older hydraulic and electric injection molding machines
• Use as a stand-alone unit or networked with the Hunkar Source CIM Factory Operating System

OPERATING FEATURES :

• Built-in Hunkar Class Factors© technology for machine operation comparisons and detailed process capability diagnostics
• ISO9000, QA9000 independent certification capability
• Tracks and correlates quality acceptance criteria
• Includes Hunkar Gold-Standard NIST® traceable sensors, preamps, analog/digital converter for critical traceability and absolute data accuracy
• Touch screen input of rejects, down codes and help messages
• Operator checkin and checkout tracking
• Large, high-resolution color touch HMI screen
• Floor Features: Bar code reader input, Q.C. gage support, printing, and data logging
• Q.C. gage and weigh scale connection for real-time part sorting, accept/reject
• Floppy disk drive for data storage and SPC analysis
• Platform supports up to sixteen independent sensors

PROCESS MANAGEMENT FEATURES:

• Analyzes up to 35 process parameters on a true real-time basis
• Continuous process surveillance with alarm functions
• Auto-learn feature automatically sets USL/LSL process parameters
• Provides intra-cycle curves for fast, complete analysis
• Pre-control technology for advance warning of process variation
• Physical measurement and attribute data are filed with process data for detailed correlation analysis
• Built-in process diagnostics and with operator screens
• Pareto charts provide easy to use decision aids
• Built-in process help system minimizes training time
• Stores the last 1000 cycles of data for detailed review
• Easy to use graphical trace editing features
• Material composition and regrind ratio change detection alarm
• Upper/lower standard limit capability for all parameter settings

Note: Some features not available in PMA model

REQUIREMENTS:

• Purchase of Hunkar field service basic operator training and unit hookup package for initial installation